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Project 96 4runner

3719 Views 16 Replies 10 Participants Last post by  Beefed Taco
16
This is Travis' 96 4runner. He's on the Yotatech forum. (Sweet Trav) Some of you may remember this truck as it's the one I did sliders and the rear bumper on. Now it's time for the front tube winch bumper. It won't be a huge gawdy mess with a billboard for a skid plate, it will flow nice and probably end up having 2 separate smaller sized skid plates with dimple die holes. Strong and tasteful is the plan. Enough said, here are some pics....:waytogo:

Did the weld on sliders a while back



Did the rear bolt - on wrap around bumper a while back





this fugliness needs to go bad!



fugliness gone!



time to make some solid mounting points, the tin foil has to go



sleeved this is for 1 bolt of many more to come




my caps with 1/2" threaded hole for grade 8 bolt




painted and moving onto more sleeving behind the body mounts




project 4runner is starting to take shape....before (sort of)



now...I'll post winch bumper build pics as I go. :waytogo:


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Are you going to do an SAS eventually or keep the IFS? From the looks of it with the rock sliders the sas is going to be where you're headed.
Youre a bad mfer Brian! I'm going to ship you my runner when you get done with this one. :waytogo: How much is that rear bumper, I'm sure shipping would be a killer but I love that damn bumper!

On second though, I think you should just move out here!
that makes me want to get a 4 runner down the road when i move up north...GREAT work beefed!
wonder if he can fit a full size spare witht that rear bumper?
is the stock bumper for sale?
you don't even wait for the body to get cold, do ya? :lol:
sick lookin' 4runner!
Are you going to do an SAS eventually or keep the IFS? From the looks of it with the rock sliders the sas is going to be where you're headed.
If it were my truck, that'd definitely be on the list, but knowing Travis, he's going to focus on the worn out springs and shocks next.

Youre a bad mfer Brian! I'm going to ship you my runner when you get done with this one. :waytogo: How much is that rear bumper, I'm sure shipping would be a killer but I love that damn bumper!

On second though, I think you should just move out here!
haha, thanks man, it felt cool driving his truck yesterday, it's a solid ride and I'm with you on the rear bumper too, I dig it! (except he'needs to hit the aluminum steps with some Mother's polish)

that makes me want to get a 4 runner down the road when i move up north...GREAT work beefed!
Thanks dude.

wonder if he can fit a full size spare witht that rear bumper?
Nope. He planned on relocating it even before I made the bumper, that's why I didn't bother building around it. It's currently in the back, but may go up on a rack. I know, not a good place for the weight on a 4R though.

is the stock bumper for sale?
It's on my Taco homie.

you don't even wait for the body to get cold, do ya? :lol:
hahahahaha, classic.:lol:

sick lookin' 4runner!
Yeah, I like it too. I feels cool to drive it.:waytogo:
6
Alright....finally doing the front winch bumper. He bought Bud Built skid plates so I don't have to worry about underneath, but this bumper will have it''s own little steel & tube skid plate with dimple die holes in the plate of course, right under the winch plate. This is a 10,500 lb Recon winch that's similar to a Warn from what he says.

The bumper will have the main area you see here, then it'll have tubes that wrap around the side a little with the little handle things on the ends, 2 shackles, 2 brackets for a removable tow bar, (if it were mine, a receiver hitch for pushing trailers into tight spots....and a beer opener, but I don't think it's going to for him) and probably a couple light mounts, but his current plans are to run 2 lights on a roof rack.

This is where I'm at so far, the tubes and mini skid plate will be next week.





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Thanks Chris. This 4R looks better every time I see it. We just installed new front coil overs and rear Billies with piggy back reservoirs too. Plus he's changed his tires and wheels and I have to say it looks a million times better with the Toyota wheels & these tires. :waytogo:
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Pics.



















love this one.....

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Yeah he wanted shackles, and then he also wanted to be able to flat tow it behind a motorhome. Originally I was going to make the tow bar hook up where the shackles are, but decided to just have him buy the mounts to save me fab time...didn't work, the mounts he bought at ORW are different than his tow bar, so now I get to cut them up and make them work. They haven't been redone in the pics above yet, but at least they unbolt from the bumper. They'll be redone sometime this week since I have to redo what the big company can't seem to get right. It should be a plug and play deal, but of course it isn't, leaving me to fix it all. :doah:
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A few more pics...the area behind the bumper that's still a bit fugly will get a pair of off smaller off road lights that will shine down onto the corners of the ground in front for night wheelin'. The reason I didn't trim the visible sheet metal on the core support yet is because I wasn't sure if there were going to be turn signals mounted there or not. He chose to eliminate OEM front signals and incorporate them into the side markers by drilling a little hole and mounting them inside with the running lights.. There may end up being a pair of lights hanging from the main tube in the center, he's not sure yet since he plans on having a roof rack with a pair there.

The winch wasn't wired up yet in these pics which is why the rope is all over the place in front. Also pictured is a thick 1/4" removable skid plate I made that covers 2 of the winch bolts to help to deter loser thieves, and fills the open area that sticks and rocks could find there way through. I was originally going to do a little tube skid plate with a removable aluminum plate with the infamous dimple die holes to match the rear bumper, but at that point he was putting the pressure on due to a camping trip, and this plate was the quicker answer.

btw...this front bumper is attached using 10 grade 8 bolts, and the 4 main ones are sleeved through the frame, it isn't going anywhere. This isn't your run of the mill thin aftermarket winch bumper that bolts on using grade 5 bolts & washers, it's the real deal. What trips me out is the winch is held on with 4 smallish grade 5 metric bolts, pretty crazy.







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More pics...he got his Baja Rack on. This truck will be featured in a magazine shoot soon. His friend writes for the magazine and he'll be giving props to 2 people...Beefed Off Road Armor and Baja Roof Racks. I made the sliders and the front & rear bumper. I'll post better pics when his friend & him take some in the dirt where it belongs. :waytogo:





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